High Precision Machining Aluminum Die Casting Process Vacuum Die Casting Prototype

Product Descriptions

Limited over 8 years ago for casting of high strength, corrosion resistant aluminum. The castings required high temperature powder coating, and vacuum enabled them to be made without imperfections like micro blisters or porosity.

Aluminum die casting process service includes raw casting design with die casting mold, finish production design involving post machining and other surface finishing such as electroplating, electrophoresis, painting, anodizing and powder coating.

Aluminum die casting is efficient and economical and offers a wide range of durable shapes and components. Little or no machining is required after a part is die cast, because the process provides very close tolerances for even complex shapes. Aluminum die castings can also be easily plated or finished. Aluminum die castings are dimensionally stable and heat resistant.

Today, vacuum aluminum die casting is being used for a diverse range of precision engineered die cast products such as:

1. Marine Components

2. Sports Equipment Components

3. High Voltage Electric Controls Component

4. Automotive components:

    oil pumps

    transmission transfer cases

    engine cradles

    body shell structural elements

    oil filter mountings and manifolds

    brake components

5. Pressure tight components for medical equipment

6. Heatsinks for electronics and motor drive controllers

7. Pneumatic, gas and hydraulic valves

8. Radio communication handset chasses and frames

Pressure die cast aluminum alloy components have the following advantages compared to the ones made by other casting methods. 

High productivity

Low wastage in the metal casting process

Very thin section can be casted easily

Do not require further machining

Good as cast surface finish and appearance

Can be casted within close dimensional tolerance

Rejection due to casting defects is low